
动连续性——在细节上进行了规定和改进
在研磨行业积累了30年的经验后,NEXT型号是我们研磨技术的最新成果。由我们的铣削、镗孔和齿轮切削专家设计的具有5到6个轴和4到5个主轴的工具磨床的最高精度。
NEXT将精度、速度、紧凑性、精度和可重复性等特性结合在一台数控磨床上。
由于其快速的设置时间,这台机器非常适合小批量生产。尽管如此,较大的数字和较长的循环时间保证了惊人的精度。同时确保了µm范围内的质量和连续性。
工具数据
工具的最小直径:1.02 mm
工具的最大直径为dst 14 mm
最大研磨长度150 mm
重新打磨直径为3-25毫米
NEXT能够生产直径在0.02至14毫米之间的工具,具有完全的精度和完美的质量。可以在没有任何问题的情况下重新打磨高达32毫米的工具。
Linear axes
Longitudinal travel (X axis)
290 mm
Cross travel (Y axis)
250 mm
Vertical travel (Z axis)
155 mm
Swivel axes
Swivel range of the workpiece spindle (V axis)
270 °
Swivel range of the turret (W axis) Option
+/-15°
Rotary axes
Rotational Range of Workhead (U axis)
infinite
Rotary Speed (U Axis) for cylindrical grinding
0 - 1,500 RPM
Feed rates
Linear Axes (X, Y, Z axes)
6 m/min
Swivel of Tool Spindle (V axis)
36,000 °/min
Rotary speed of U axis as a positioning axis
72,000 °/min
Minimum Positioning Increment
Linear Axes (X, Y, Z axes)
0,0001 mm
Rotary Axes (U, V)
0,0001°
Measuring systems
Resolution Linear Axes (X, Y, Z axes)
0,01 µ
Accuracy Swivel Axis (V axis)
+/- 2"
Accuracy Rotary Axis (U axis)
+/- 20"
Turret and wheel grinding spindles
Number of grinding wheel spindles (HSK C32)
4 (optional 5)
Nominal power grinding motor (Pn-S1)
10.0 kW (13.4 HP)
Programmable speed of grinding spindles
up to 12,000 RPM
Number of possible wheels per spindle
1 – 3
Positioning time of turret
2 sec.
High frequency spindles
60/100/150,000 RPM
Tool clamping
Clamping systems
W25, W20, B15
Hydraulic Collet
Clamping diameter range
1 – 25,4 mm
Clamping length
up to 250 mm
Optional clamping systems
upon request
Application technology
Grinding from solid material
Ø 0,02 – 14 mm
Resharpening
Ø 3 – 25 mm
Grinding length
max. 150 mm
CNC control
NUM
Dimensions of machine
L x W x H
200 x 200 x 218 cm
Weight
ca. 3,950 kg
2、多轴刀具磨床 TTB EVOLUTION
工具数据
工具的最小直径:1.02 mm
最大刀具直径为12 mm
最大研磨长度150 mm
重新打磨直径为3-25毫米
技术细节和功能
主轴变化:3秒内轴向和径向变化小于0.3µm
每个主轴最多可配备3个砂轮
具有独特TTB轴驱动系统的无齿隙线性轴
高精度驱动主轴、流体动力润滑和液压齿隙补偿(预加载)
旋转轴V:带液压补偿的无齿隙(预加载)
所有X-Y-Z-V-U轴,带直接高分辨率测量系统-玻璃秤和直接编码器(+/-0.01µm或+/-2“)
2至4个托盘的多托盘装载机,可实现高容量
适用于直径从1到16毫米以及最多814个工件的托盘
NUMROTOplus®软件的NUM控制
广泛的配件和特殊装置,可提供灵活的扩展选项
技术参数:
Technical data - TTB Evolution
Application technology | Grinding from solid material | Ø 0,02 - 12 mm |
Resharpening | Ø 3 - 25 mm | |
Grinding length | max. 150 mm | |
Linear axes | Longitudinal travel (X axis) | 290 mm |
Cross travel (Y axis) | 250 mm | |
Vertical travel (Z axis) | 150 mm | |
Swivel axes | Swivel range of the workpiece spindle (V axis) | 230 ° |
Rotary axes | Rotational Range of Workhead (U axis) | infinite |
Rotary Speed (U Axis) for cylindrical grinding | 0 - 1,500 rpm | |
Feed rates | Linear Axes (X, Y, Z axes) | 3 m/min |
Swivel of Tool Spindle (V axis) | 10,000 °/min | |
Rotary speed of U axis as a positioning axis | 36,000 °/min | |
Minimum Positioning Increment | Linear Axes (X, Y, Z axes) | 0,0001 mm |
Rotary Axes (U, V) | 0,0001 ° | |
Measuring systems | Resolution Linear Axes (X, Y, Z axes) | 0,01 µ |
Accuracy Swivel Axis (V axis) | +/- 2'' | |
Accuracy Rotary Axis (U axis) | +/- 20'' | |
Turret and wheel grinding spindles | Number of grinding wheel spindles (HSK C32) | 4 (optional 5) |
Nominal power grinding motor (Pn-S1) | 10.0 kW (13.4 HP) | |
Programmable speed of grinding spindles | up to 12,000 RPM | |
Number of possible wheels per spindle | 1 - 3 | |
Positioning time of turret | 3 sec. | |
High-frequency spindles (option) | 60,000 1/min | |
Tool clamping | Clamping systems | W25, W20, B15 |
Clamping diameter range | 1 - 25,4 mm | |
Clamping length | up to 250 mm | |
Optional clamping systems | upon request | |
CNC control | NUM | |
Programming system software | NUMROTOplus® | |
Dimensions of machine | L x W x H | 290 x 225 x 180 cm |
Weight | ca. 3,300 kg |
3、多轴工具磨TTB ECLIPSE
工具数据
用于制造的最小工具直径为0.2 mm
用于制造的最大工具直径为B.2 12.7 mm
最大磨削长度200 mm
用于刃磨的最大刀具直径为30 mm
Application technology
Grinding from solid material
Ø 0,2 - 12,7 mm
Resharpening
Ø 30 mm max.
Grinding length
200 mm
Longitudinal X-axis
Travel Length
530 mm
Feedrate Range
0 - 15 m/min
Cross Slide Z-axis
Travel Length
320 mm
Feedrate Range
0 - 15 m/min
Vertical Y-axis
Travel Length
400 mm
Feedrate Range
0 - 15 m/min
Double Spindle Grinding Wheel Head B-axis
Swivel Angle of the Grinding Wheel Head
240 °
Max. Grinding wheel diameter
100 mm
Spindle speed range
up to 20,000 rpm
Roughing Grinding Spindle 1 Taper, Automatic Clamping
HSK - E50
Finishing Grinding Spindle 2 Taper, Manual Clamping
HSK - C50
Roughing Grinding Spindle 1 Power (S6)
9,0 kW
Finishing Grinding Spindle 2 Power (S6)
4,5 kW
Number of Grinding Wheel Packages
Wheel Packages for Spindle 1 in Automatic Wheel Changer
4 (optional)
Wheel Packages for Spindle 2 (Manual Clamping)
1
Workhead A-axis
Clamping systems
W25, W20, B15
Hydraulic Collet
Clamping diameter range
1 - 25,4 mm
Max. Rotary Speed for Cylindrical Grinding
0 - 1,500 rpm
CNC control
NUM
Programming system software
NUMROTOplus®
Dimensions of machine
L x W x H
200 x 215 x 210 cm
Weight
ca. 3.800 kg